Application of Design of Experiment (DOE) methods in materials engineering and construction

Authors

  • Judyta Niemiro-Maźniak Author

Keywords:

DOE; regression models; ANOVA; full factorial designs; response surface methodology

Abstract

Design of Experiments (DOE) is a key tool for the efficient and accurate analysis of technological processes in materials and structural engineering. Unlike traditional single-factor approaches, DOE enables the simultaneous evaluation of multiple variables and their interactions on the mechanical properties of materials and structural elements, while also allowing for comprehensive process optimization. This paper presents the benefits of DOE methods and the basic experiment design phases, from defining the research problem to mathematical modeling and assessment of model fit. In the following section, selected types of DOE plans are discussed, and a literature review is presented that outlines their applications in materials and structural engineering, including welding processes and composite design. The literature analysis indicates that DOE is an effective method and tool for optimizing technological process parameters, predicting material properties, and improving existing processes, including techniques for joining metal structural components.

References

[1] Antony J., Introduction to Industrial Experimentation, 2014.

[2] Jankovic A., Chaudhary G., Goia F., Designing the design of experiments (DOE) – An investigation on the influence of different factorial designs on the characterization of complex systems, Energy and Buildings 2021, 250, 111298, DOI: 10.1016/j.enbuild.2021.111298.

[3] Montgomery D.C., Design and Analysis of Experiments; Wiley, 2017, ISBN 9781119299363.

[4] Samiuddin M., Li J., Muzamil M., Khan S., Xiong J., Parametric optimization of diffusion welding process in joining of CoCrNi medium-entropy alloys (MEA) and SUS 304 stainless steel using full factorial design, JOM 2022, 74, 4280-4293, DOI: 10.1007/s11837-022-05500-z.

[5] Prakash M., Daniel Das A., Investigation on effect of FSW parameters of aluminium alloy using Full Factorial Design. Materials Today: Proceedings 2021, 37, 608-613, DOI: 10.1016/j.matpr.2020.05.622.

[6] Manikya Kanti K., Pedapati S.R., Ranga Janardhana G., Rani A., Mathematical modeling for the prediction of depth of penetration in double pulse GMA welding using fractional factorial method, Applied Mechanics and Materials 2014, 660, 347-351, DOI: 10.4028/www.scientific.net/AMM.660.347.

[7] Zhou Y., Xie L., Kong D., Peng D., Zheng T., Research on optimizing performance of desulfurization-gypsum- -based composite cementitious materials based on response surface method, Construction and Building Materials 2022, 341, 127874, DOI: 10.1016/j.conbuildmat.2022.127874.

[8] Bellamkonda P.N., Addanki R., Sudersanan M., Visvalingam B., Dwivedy M., Optimization of process parameters of cold metal transfer arc welding of AA 6061 aluminium alloy-AZ31B magnesium alloy dissimilar joints using response surface methodology, International Journal of Lightweight Materials and Manufacture 2024, 7, 738-752, DOI: 10.1016/j.ijlmm.2024.05.003.

[9] Sabarish K.V., Pratheeba P., An experimental analysis on structural beam with Taguchi orthogonal array, Materials Today: Proceedings 2020, 22, 874-878, DOI: 10.1016/j.matpr.2019.11.049.

[10] Askari-Paykani M., Shayan M., Shamanian M., Weldability of ferritic ductile cast iron using full factorial design of experiment, Journal of Iron and Steel Research, International 2014, 21, 252-263, DOI: 10.1016/S1006-706X (14)60039-X.

[11] Bezerra M.A., Santelli R.E., Oliveira E.P., Villar L.S., Escaleira L.A., Response surface methodology (RSM) as a tool for optimization in analytical chemistry, Talanta 2008, 76, 965-977, DOI: 10.1016/j.talanta.2008.05.019.

[12] Selvaraj R., Shanmugara K., Selvaraj P., Prasanna Nagasai B., Balasubramanian V., Optimization of process parameters of rotary friction welding of low alloy steel tubes using response surface methodology, Forces in Mechanics 2023, 10, 100175, DOI: 10.1016/j.finmec.2023.100175.

Downloads

Published

2026-03-04

Issue

Section

Articles

How to Cite

Application of Design of Experiment (DOE) methods in materials engineering and construction. (2026). Civil Engineering Science, 181(31), 22-28. https://journals.pcz.pl/znb/article/view/592

Similar Articles

You may also start an advanced similarity search for this article.